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Since 2006
Cushioned Piston Cylinder
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Cushioned Piston Cylinder

The Cushioned Piston Cylinder is a specialized type of hydraulic actuator designed with built-in cushioning at the end of the stroke. This cushioning slows the piston as it approaches the cylinder head or cap, preventing impact shock, reducing vibration, and extending service life. With its superior performance in minimizing noise and protecting machinery, the Cushioned Piston Cylinder is widely adopted across construction, agricultural, mining, and industrial equipment.
For distributors, stockists, and engineers, investing in Cushioned Piston Cylinders ensures long-lasting reliability, reduced maintenance downtime, and compatibility with a wide variety of hydraulic systems.
  • Piston Type

  • EAST AI

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Product Description

Advantages of Cushioned Piston Cylinder

When compared with standard non-cushioned hydraulic cylinders, the Cushioned Piston Cylinder provides distinct benefits that make it highly desirable in demanding applications:

Shock Absorption

Built-in cushioning eliminates metal-to-metal impact at stroke ends.

Extended Equipment Life

Protects hydraulic components from excessive stress and vibration.

Noise Reduction

Smooth deceleration minimizes operational noise.

Improved Productivity

Reduces downtime caused by maintenance and repairs.

Energy Efficiency

Provides smoother operation, lowering system fatigue and energy loss.

Versatility

Suitable for heavy machinery, precision equipment, and industrial automation.

These advantages make the Cushioned Piston Cylinder an essential choice for engineers and equipment manufacturers seeking high reliability and efficiency.


Production Process of Cushioned Piston Cylinder

The Cushioned Piston Cylinder is manufactured under strict process control to ensure dimensional accuracy, high performance, and durability.

  1. Raw Material Selection

    Premium alloy steel and seamless honed tubes are sourced to guarantee strength and purity.

  2. Machining of Cylinder Tube and Piston Rod

    Precision CNC machining ensures tight tolerances and perfect fits.

  3. Heat Treatment

    Critical parts undergo quenching, tempering, or induction hardening to achieve optimal hardness and wear resistance.

  4. Surface Treatment

    Piston rods are hard chrome plated to resist corrosion and wear.

  5. Cushion Design Integration

    Hydraulic cushions are built into both ends of the cylinder to absorb shock and ensure smooth deceleration.

  6. Assembly

    High-quality seals, piston components, and cushion valves are assembled under cleanroom conditions.

  7. Testing

    Each cylinder undergoes pressure, leakage, and functional tests to confirm compliance with international standards.


Product Parameters of Cushioned Piston Cylinder

Parameter Specification Range Notes
Bore Size 40 mm – 500 mm Customization available
Rod Diameter 20 mm – 200 mm Chrome plated for corrosion resistance
Stroke Length Up to 6000 mm Tailored to customer requirements
Working Pressure Up to 35 MPa Heavy-duty hydraulic operation
Temperature Range -20°C to +80°C Optional seals for wider range
Surface Treatment Hard chrome plating Ensures wear & rust resistance
Sealing System High-quality imported seals Zero leakage performance
Mounting Type Clevis, flange, trunnion, foot mounting Multiple installation choices
Cushioning Built-in adjustable cushions Smooth end-stroke deceleration
Applications Construction, agriculture, mining, automation Widely adaptable


Factory Inventory of Cushioned Piston Cylinder

As a direct manufacturer, we maintain a large inventory of Cushioned Piston Cylinders and raw materials. This allows us to:

Deliver standard sizes quickly.

Offer customized production with short lead times.

Provide bulk order capacity for distributors and stockists.

Support long-term supply agreements for engineering projects.

Our warehouse is equipped with strict environmental controls to protect finished products against rust, dust, and contamination before shipment.


Quality Inspection of Cushioned Piston Cylinder

Every Cushioned Piston Cylinder undergoes rigorous quality testing:

Dimensional Accuracy Check

Bore, rod, and stroke tolerances are verified with precision instruments.

Hardness Testing

Ensures correct hardness levels for strength and wear resistance.

Surface Roughness Test

Confirms proper chrome plating and smooth finish.

Hydraulic Pressure Test

Cylinders are tested up to 1.5 times the rated pressure.

Leakage Test

Guarantees sealing reliability under working conditions.

Cushioning Performance Test

Ensures smooth deceleration at both stroke ends.


Certificates of Cushioned Piston Cylinder

Our Cushioned Piston Cylinders comply with international quality standards and certifications:

ISO 9001 Quality Management System

CE Certification for European markets

Material traceability certifications (EN, DIN, ASTM standards)

Third-party inspection reports (SGS, BV, TUV) available on request

These certificates provide confidence to distributors, stockists, and engineering contractors regarding product quality and reliability.

certificate


FAQ

FAQs
  • What is the function of cushioning in a hydraulic piston cylinder?
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    Cushioning slows down the piston near the stroke end to reduce impact force, protecting the machine and extending the cylinder’s life.
  • Can the cushioning effect be adjusted?
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    Yes. Many Cushioned Piston Cylinders feature adjustable cushions via external screws, allowing fine-tuning of deceleration.
  • What is the difference between a cushioned and a standard piston cylinder?
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    While standard cylinders stop abruptly, Cushioned Piston Cylinders use internal dampening chambers to gradually decelerate, reducing vibration and noise.
  • Are cushioned cylinders suitable for high-pressure applications?
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    Absolutely. They are widely used as High Pressure Hydraulic Cylinder for Industrial Press systems and are designed to handle pressures up to 350 bar or more.
  • Can I order a custom design from a high pressure piston cylinder supplier?
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    Yes. Most High Pressure Piston Cylinder Suppliers offer customized solutions including size, pressure, stroke length, mounting type, and cushion configuration.
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