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Since 2006
Single Rod Plunger Cylinder
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Single Rod Plunger Cylinder

The Single Rod Plunger Cylinder is a specialized type of hydraulic cylinder designed for applications requiring strong linear pushing or lifting force. Unlike piston-type cylinders, the Single Rod Plunger Cylinder operates with a plunger rod moving directly inside the cylinder barrel, without the need for an internal piston. This design makes it simple, durable, and cost-effective, especially for heavy-duty vertical load lifting.

Constructed from seamless honed tubes and induction-hardened chrome-plated rods, the Single Rod Plunger Cylinder offers excellent wear resistance, high load capacity, and long service life. It is widely used in lifting platforms, hydraulic presses, metallurgical machinery, and construction equipment. With fewer components and robust design, it reduces maintenance needs and ensures maximum reliability for distributors, stockists, and engineering contractors.
  • Plunger Type

  • EAST AI

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Product Description

Advantages of Single Rod Plunger Cylinder

The Single Rod Plunger Cylinder offers unique advantages that make it one of the most widely applied hydraulic cylinders in industrial and construction equipment:

Simple structure

Fewer components reduce failure risk and simplify maintenance.

High load capacity

Capable of supporting vertical loads in heavy-duty lifting applications.

Durability

Chrome-plated rods ensure resistance to corrosion and abrasion.

Cost-effectiveness

Lower production and maintenance costs compared to piston cylinders.

Compact design

Ideal for limited-space applications requiring strong linear force.

Customizable options

Available in different diameters, strokes, and mounting styles.

Leak-resistant seals

Advanced sealing systems minimize hydraulic fluid leakage.

Long service life

Optimized surface finish ensures smooth operation and reduced wear.


Production Process of Single Rod Plunger Cylinder

The Single Rod Plunger Cylinder is produced through a precise and standardized manufacturing process to ensure performance and durability:

  1. Material Selection

    High-grade steels such as ST52, CK45, or 42CrMo4 are used.

  2. Tube Processing

    Cylinder barrels are honed to Ra ≤ 0.2 μm for optimal sealing.

  3. Rod Processing

    Plunger rods are machined, induction-hardened, and chrome-plated.

  4. Machining & Turning

    CNC machining ensures accurate dimensions and tolerances.

  5. Welding & End Fittings

    Structural welding guarantees high mechanical strength.

  6. Seal Installation

    Imported seals (Parker, Hallite, NOK) provide durability and leak protection.

  7. Hydraulic Testing

    Each cylinder is tested under rated and overload pressures.

  8. Surface Treatment

    Painting, phosphating, or powder coating enhances corrosion resistance.

  9. Final Inspection

    Dimensional, surface roughness, and hardness checks are performed before delivery.


Applications of Single Rod Plunger Cylinder

The Single Rod Plunger Cylinder is widely applied in industries requiring vertical lifting, strong pushing force, and compact structure:

Construction Machinery

Lifting equipment, scaffolding, and concrete machinery.

Metallurgical Equipment

Steel mills, smelting equipment, and foundries.

Hydraulic Presses

Forging presses, stamping machines, and metal forming equipment.

Material Handling

Lifting platforms, elevators, and hydraulic lifts.

Agricultural Equipment

Loaders, sprayers, and tipping mechanisms.

Mining Equipment

Underground lifting systems and heavy-duty mining machinery.

Marine Applications

Ship lifting devices and offshore platforms.


Product Details of Single Rod Plunger Cylinder

Specification Details
Product Name Single Rod Plunger Cylinder
Bore Size Range 40 mm – 400 mm
Stroke Length Up to 6000 mm (customized)
Working Pressure Up to 250 bar
Material ST52 / CK45 / 42CrMo4
Rod Surface Hard Chrome Plated, Induction Hardened
Seal Brand Parker / Hallite / NOK
Temperature Range -30°C to +120°C
Mounting Options Flange, Clevis, Trunnion, Eye Mount
Application Type Vertical load lifting / pushing
Standards ISO 6022 / DIN / Custom Options


Factory Inventory of Single Rod Plunger Cylinder

We maintain a large factory inventory of Single Rod Plunger Cylinder and semi-finished components to meet urgent delivery needs:

Stock of honed tubes in multiple bore sizes.

Large inventory of chrome-plated and hardened rods.

Semi-finished plunger cylinders for customization.

Ready-to-ship cylinders in popular specifications.

Monthly production capacity of over 10,000 hydraulic cylinders.

Strong logistics support for global shipping.

This ensures that distributors, stockists, and engineering firms can maintain reliable supply chains and reduce project delays.


Quality Inspection of Single Rod Plunger Cylinder

The Single Rod Plunger Cylinder undergoes rigorous testing and quality assurance before leaving the factory:

Dimensional Inspection

Bore, rod, and length verified for precision.

Surface Roughness Check

Honed finish measured to Ra ≤ 0.2 μm.

Hardness Test

Rod surface hardness controlled within required HRC range.

Hydraulic Pressure Test

All units tested at 1.5 times working pressure.

Welding Examination

Ultrasonic testing for structural integrity.

Corrosion Resistance Test

Chrome plating verified in salt spray chamber.


Certificates of Single Rod Plunger Cylinder

The Single Rod Plunger Cylinder is certified to meet international quality and safety standards, including:

ISO 9001:2015

Quality management system.

ISO 14001

Environmental compliance certification.

CE Certification

Conformity with EU machinery directives.

RoHS Compliance

Environmentally safe materials and processes.

DNV / GL / BV Approvals

Certification for marine and offshore applications.

certificate


FAQ

FAQs
  • What is the main benefit of a Single Rod Plunger Cylinder over standard cylinders?
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    It eliminates the piston and internal seals, resulting in a simpler structure, higher pressure capability, and better performance in short-stroke applications.
  • Can this cylinder be used with a return spring?
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    Yes. It is available as a Spring Return Plunger Cylinder Single Rod, where a built-in spring automatically retracts the rod after pressure release.
  • What applications are best suited for this type of cylinder?
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    Presses, clamps, die holders, jacks, and any high-force, short-motion systems—especially where simplicity and reliability are key.
  • Is it possible to customize this cylinder for my machine?
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    Absolutely. Stroke length, rod diameter, thread type, mounting style, and pressure rating can be tailored. We offer Custom Single Rod Plunger Cylinder solutions for OEMs and integrators.
  • How does its pressure rating compare with traditional hydraulic cylinders?
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    Because it lacks piston seals, the Single Rod Hydraulic Plunger Cylinder typically handles higher pressures—up to 350 bar—making it suitable for demanding environments.
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